Bus Stop Classics: Bus Rapid Transit (BRT), Fuel Cell-Electric, and Battery-Electric Coaches; Future Mass Transit Trends – We’ve Looked at the Past, But What’s in the Future? (Updated)

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(First posted 10/29/2016)

Almost five years ago to the day we reviewed and opined on potential future powertrain options for mass transit vehicles in the US – let’s see how our predictions have held up over time – and what the future looks like now….new information in a postscript.

We’ve recently looked back and explored some of the classic makes and models of motor coach transportation in North America.  And thanks to others such as our good friend Johannes Dutch, we’ve also been enlightened with in-depth and informative articles on coaches from Europe and other areas.  There are still plenty of classic older buses to highlight, but Jim Klein’s superb overview of his recent trip on the “Bustang” made me think that it might be a good time for a look ahead, rather than the past.  So let’s see what may be in store for bus riders in the next several decades. 

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Our first trend attempts to leverage all the benefits of light rail, without the single main disadvantage – cost.  Bus Rapid Transit (BRT) is becoming ever-more popular and uses large, high passenger-load coaches, designated lanes, automated right of way at intersections, elevated stations that allow for platform level entry, and off-board fare collection – all to make the bus riding experience more enjoyable, easier, and quicker.

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It is growing in popularity – and as Paul has commented on, has even spread to our founder’s bucolic hometown, Eugene Oregon.

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Buses are typically articulated models, usually with two sections, though sometimes more.  Currently, most use  diesel power, though as we’ll see below, other options are catching on…

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BRT seems to work best when a comprehensive transportation system is already in place to feed passengers into the BRT corridor.  Without that, ridership can sometimes fall below projected levels.  But because it can use existing roadways reconfigured for bus lanes, it is significantly cheaper than light rail.  We’ll likely see it continuing to expand in the future…

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Other future trends are related to power trains.  Currently, clean diesel and compressed natural gas (CNG) are the two major fuels used to power buses.  In the US today, about four-fifths of new transit capital purchases are diesel, the remaining fifth CNG.  But both emit some emissions, and with ever tightening government standards, other technologies are being brought to the forefront.  One in small-scale test and evaluation since the mid-2000s is hydrogen fuel cells.  Fuel cells take hydrogen, stored in on-board cylinders, and run it through a converter which separates the atoms through electrolysis, sending electricity to batteries and motors, with water as the other byproduct.

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Fuel cells have several advantages; the system provides more energy at the driven wheel than an equivalent diesel-engined bus.  Moreover, it’s a true zero emissions solution – the only thing that comes out of the tail pipe is water.  It also provides a range similar to diesel – about 200-250 miles between hydrogen refills.

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But there are some significant limitations; the biggest being expense.  Fuel cell technology itself is costly, as is the infrastructure to sustain it.  Based on a study by California-based AC Transit in 2010, cost of operating a diesel fleet was less than half (41%) of one with fuel cell coaches.  Most of this cost was in building the hydrogen delivery and storage infrastructure, but the coaches themselves were also more expensive to acquire and maintain.  A variety of companies and cooperatives, with government support, are working to advance this technology and bring these costs down.

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One such company is Toyota – which as I’m sure readers here know, began marketing its Mirai fuel cell sedan in the US in 2015, and in other markets this year.

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Toyota also recently debuted a new fuel cell bus – not surprising as its Hino subsidiary has been experimenting with large fuel cell coaches, showing one at the 2015 Tokyo Motor Show.

BYD is promising single-charge range of 170 miles for the 100% battery electric, 60-foot articulated bus it unveiled Tuesday at APTA Expo in Houston.

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The other major power train trend is battery-electric propulsion.  Battery-electric buses face the same two hurdles as all vehicles with this motive power; range and recharging cycle time.  As we’ve seen with Tesla, over the past twenty years, battery capacity and recharging options have seen steady incremental improvements.  A typical electric bus today has about a 170 mile range between a full and non-usable charge – the BYD “Lancaster” bus above, showcased at the 2015 American Public Transportation Association (APTA) Expo in Houston, is an example.

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The key variable however is recharging cycle time – today, there are two general methods being evaluated that will provide for rapid charging of urban transit buses (versus taking a coach out of service for a long, 4-6 hour recharge).  First is inductive or wireless charging.  Here, inductive coils or wires are implanted into roadways or at specific quick charge stations and buses receive a charge wirelessly, without any direct connection.  This system shows promise, but currently the transfer rate is still fairly low.

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The other, more promising method, is for buses to receive a quick charge from an overhead charging station via catenary wires or a pantograph.  Both Siemens, the large German-based industrial conglomerate, and Opbrid, a Spanish company, are testing new high-powered pantograph charging systems that provide a 90% recharge in 3-5 minutes.  Such a system may work well at terminal end points where these short recharging layovers can be factored in to the overall route schedule.

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I’ll offer a prognostication – my guess is barring some breakthrough in clean diesel/CNG technology or hydrogen delivery and storage, battery-electric will become the primary motive option for future urban transit buses.

Postscript:

Well, it appears our prognostications were fairly accurate – with a little fine tuning.

The switch from internal combustion (IC) engines to those with zero emissions has continued, though perhaps at a slower pace than we anticipated.  At the end of 2020, a Dept of Transportation analysis concluded that of the 155,000 urban transit and para-transit vehicles in the US, only two percent were zero emission.  Most bus fleets in the US continue to have legacy IC engines.

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Chariot Motors (China) Ultra Capacitor Bus

 

Pure battery-electric vehicles (BEV) are still the leading Zero Emission Vehicle (ZEV) candidate.  While only several BEV buses were offered in 2016, almost every coach manufacturer today has an electric model in their lineup, and almost all of these have stated they will convert to all-electric by the end of the decade.  This past August, German bus and truck manufacturer MAN, part of the VW group, stated it would begin phasing out its bus diesel powertrains in favor of all-electric ones beginning in 2024 – they estimate nine out of ten new bus purchases in Europe by 2030 will be BEV.  Government clean air mandates have certainly influenced this trend.  Additionally, as with electric cars, buses have experienced a similar advancement in range and charging time.  The current Proterra ZX5 has a range of 329 miles, and several other manufacturers are predicting models with a 500 mile range in the near future.  In China which has over 400,000 electric buses in operation, models with light ultra-capacitors rather than heavier batteries are in operation.  Though they have a range of only 25-35 miles, they can be re-charged very quickly, with overhead charging stations at regular stops.

New Flyer Fuel Cell Articulated (60 ft)

 

Fuel Cell Electric Vehicles (FCEV) have continued to offer an alternative to BEV, but the obstacles of cost, reliability, and limited infrastructure remain.  Because of their complexity, FCEV are still  more expensive on a per-unit basis than a BEV.  Further, a recent study by AC Transit in California showed that their FCEV buses (outside of warranty) had a 56% in-commission rate, compared to 96% for diesel, and 82% for BEV.  Hydrogen infrastructure has also not expanded at the same rate as electric.  But for locations that lack an BEV-supportive electrical grid and infrastructure, FCEV will remain an option.

Lastly, at least for mass transit vehicles, clean diesel, diesel-electric hybrid, and CNG powertrains, while predominant now, are operating on borrowed time and will increasingly become a niche product.

If it isn’t already, it seems pretty clear that the bus you take to the office, school, or shopping over the next few years will be all-electric…