Curbside Project Car Update: 2005 Jaguar X-Type AWD 3.0 Wagon – Purrific Progress

2005 Jaguar X-Type AWD 3.0 Wagon

When we last left off with our kitty, we were somewhat flummoxed by a persistent Check Engine light and a few codes causing it.  Having tried the simple things on the list of potential solutions, it was time for slightly more invasive action.  But first, a trip out of town beckoned, putting the cat into suspended animation for a few weeks.  However, the time wasn’t lost, as progress was made on other fronts while apart.

2005 Jaguar X-Type AWD 3.0 Wagon

I’d come across information that a junkyard in Albuquerque happened to have a wagon just like ours, but in white.  Since I had to head to Arizona anyway, pulling off the freeway halfway through the trip was no big problem and thus I trekked through a yard located on a hillside with a fantastic view into the distance in search of the stricken donor-to-be.  I was a bit nervous as it had been there for close to six weeks before I got there which doesn’t always bode well as far as finding usable parts is concerned.  X-Types as a species aren’t uncommon in junkyards, there’s usually at least one sedan (the oldest ones are twenty years old now!) but this is only the second wagon I’d ever seen in one.

2005 Jaguar X-Type AWD 3.0 Wagon

However I was in luck.  While certainly a bit picked over with some damage from other parts hunters, the interior turned out to be gray like ours, the car was built within a few weeks of ours, and everything we needed that we were worried about finding was there!  That included the two rear headrests, amazingly the almost unobtainable retractable cargo cover, the right rear taillight in perfect condition, and I even took the complete set of roof rails which were black as opposed to our silver ones (apparently even on such a low volume car both were available depending on option packages).

As it turned out I visited this yard twice, the first time with me on a strict and very minimal time schedule to get the most important stuff (tail light, headrests, cargo cover) and the second time on my return trip when I had much more time to consider things and take my time with the car and figure out how the rails came off etc.  I should have originally taken the cargo floor panel as pictured above propping the hatch up, it was gone in the meantime, and I didn’t see it under a nearby car.  Ours is fine but this one was a little better.

A few other minor bits and bobs came home with me as well, mainly wagon-specific parts “just in case” to have on the shelf as they are so inexpensive to buy when removing them yourself.  Unfortunately the other tail light was cracked but I did get the third brake light which seems to go for at least $125 on Ebay if needed… (All of the above items along with a few other small pieces came out to $123 total out the door at the yard, an absolute bargain.)

2005 Jaguar X-Type AWD 3.0 Wagon

Sadly the yard obviously had to force the back hatch open which destroyed it along with the rear glass, both not easy to source otherwise (although I wouldn’t have taken them either, I don’t have that much space), and the car had been in a front end collision so there wasn’t much usable there.  Someone had dropped the engine/transmission/transfer case by unbolting the subframe but then left everything as far as I could tell. Curiously that’s not uncommon with X-Types in junkyards, I’ve seen quite a few over the years but only one other wagon so far.  In any case I felt very lucky to have found these pieces that we really wanted/needed, although we haven’t installed any as of yet, that should be done by the next update and set of pictures.

2005 Jaguar X-Type AWD 3.0 Wagon

After returning from my trip, my son and I decided we needed to move forward on the fault code issue as time on our temporary Wyoming plates was running out.  As I had mentioned previously the car for whatever reason came with a spare fuel filter in the cargo area and that is in fact one of the items that could cause the issue according to the Jaguar manual.  It turned out to be a pretty simple procedure, it took us about an hour all told but if we had to do it again we could likely do in less time than changing the oil.

2005 Jaguar X-Type AWD 3.0 Wagon

Our new (free) filter was a Mann branded unit made in South Africa, and after lifting the car the old unit was clearly visible just ahead of the rear wheel next to the fuel tank, in this case a Hengst unit from Poland.  It didn’t look old and wasn’t an original part so it’s likely someone had tried this already to fix the issue in the past.

2005 Jaguar X-Type AWD 3.0 Wagon

In any case, loosening the bolt on the bracket sleeve allowed the filter to slide a bit but there was a line in the way of pulling it out to get to the rear clip (it’d be easier on a lift or if I was under the car differently, an awkward angle here), so removing the whole bracket ended up being the easiest path.  After that, there is a quick clip that disconnects with pressure on either end, a quick gush of gasoline, and then the whole thing in reverse for reassembly with the replacement filter.  I made a video documenting the process, having not actually done it before on any modern car it was interesting to perform.  A bucket is handy to have and helps, but time for a shower once all done is critical.

Starting it up afterward resulted in the expected slightly longer cranking than usual until the fuel flow was reestablished but it fired right up and ran the same as before.  Taking it for a quick spin proved that it also was not the solution to the problem, but at least now we know it’s new and unlikely to ever cause us an issue.

2005 Jaguar X-Type AWD 3.0 Wagon

Now the choices were getting a little more dire.  Either break out the new code reader and learn about fuel trims (sounds like school!) or just dive in to the intake manifold (manual labor!).  Our initial hesitation stemmed from the fact that the CarFax stated that the intake manifold gaskets had been replaced in the fairly recent past and it didn’t seem that easy of a job, but we had the holidays and my son was off from school, I was looking for any reason to take a break from our bathroom remodel, so we had at it after reading up on it in the forums.

2005 Jaguar X-Type AWD 3.0 Wagon

It all started well with removing the airbox where we realized we needed a new attachment grommet (now on the junkyard look-for-it list) and then the PCV valve and hose that we had worked on before along with loosening the ribbed hose to the throttle body.  That gave us unfettered access to the front bank.  I had ordered new sparkplugs and plug boots for the coils, but when we took the coils off the boots looked different than what the car had and the coils looked in great shape visually so we left them alone.

2005 Jaguar X-Type AWD 3.0 Wagon

The plugs though we took out and using a measuring tool I showed my son how the old one’s gap was around .068 and the new ones were at .052 (Jaguar had apparently actually changed the recommended spec during the production run based on what I found).  The old plugs were all at .068 or in some cases far wider, all the way up to .08 in one instance.  The above shows the worst condition plug next to one of the new ones, it appears that the old was the same Motorcraft plug as what I bought to replace them.

Since the engine itself was running great that wasn’t anything we were concerned with but since they are cheap it made sense to replace them if were taking the intake off and thus had ready access to the rear bank.  There was a little dried oil in two of the six wells all told, but nothing like the standing puddles that some have apparently found.  Anyway we replaced the front three to start with and continued removing stuff.

2005 Jaguar X-Type AWD 3.0 Wagon

We unplugged various sensors, taking pictures at every single step just so we could be sure to put it all back together correctly.  Then came the bolts that held the manifold on, there are six around the front, three on the back and one hidden one that is accessed mostly by feel against the firewall.  I somehow got my hand wedged in there and eventually dropped the correct wrench onto the bolt and was able to loosen it, the first time getting to that bolt was a bear, but it was doable even with my limited tool selection.  With a few more attachments or a flex-head gear wrench it would have been much easier.

Still, once the bolts were off, another visual check to make sure everything else was revealed a vacuum hose on the back that just needed to be pulled off very close to the hidden bolt.  Then the whole thing popped off and we carefully angled it over towards the side of the car and wired it to a hood strut to keep it more or less immobile and out of the way while still being somewhat attached.

2005 Jaguar X-Type AWD 3.0 Wagon

This gave access to the upper intake manifold gaskets and they didn’t look great which was a very happy moment for me.  They were also green (lots of Jaguar parts are green) so they may well be original or at least fairly old.  I was starting to believe that the intake manifold gaskets that the CarFax had mentioned was really the ones for the actuators on top of the intake that are usually yellow or green from the factory, but not often black unless replaced with aftermarket ones.  We picked these six gaskets out with needle nose pliers and then cleaned up both the surface of the upper manifold and where the gaskets seated.

We now also had access to the rear plugs so took all the coils off, inspected them, and then replaced the plugs and refitted the coils.  So far we were quite pleased, everything was logical and with the exception of the hidden bolt (that we at least knew about), everything was easy to reach, no big surprises.

2005 Jaguar X-Type AWD 3.0 Wagon

After that we tried to figure out how to take the black thing off to get to the lower gaskets.  The fuel rail sits above it (actually is attached to it), and we knew that there were four bolts that needed to come off that went through everything but apparently the rail and injectors could stay in place.  Well, we removed the four bolts and the black thing did not lift out.  We looked for another hidden bolt, and eventually actually undid the fuel rail bolts, but no dice.  We then went back to the internet and re-read the instructions we had found, but didn’t glean anything new.

Then we went back and with a big screwdriver I just inserted it between the black thing and the engine block and nudged it a bit sideways, lo and behold it popped off.  It turned out there was a lot of crud around the edge of this assembly that had baked itself together over time.  So we carefully lifted everything off and sort of folded it back.

2005 Jaguar X-Type AWD 3.0 Wagon

With my son holding it I pulled out the lower gaskets which looked in even worse shape than the upper ones.  I’m quite certain that these at least were original.  For some reason the uppers are often replaced but people seem to thing it’s hard to get to the lower.  It isn’t, it really is four more easily accessible bolts and it lifts right off.  There is no reason to stop beforehand.

2005 Jaguar X-Type AWD 3.0 Wagon

In any case, we cleaned up the surfaces again, installed the new lower gaskets (again, six pieces, they are sort of a semi-rigid rubbery plastic – above pic shows an old one above a new one), and then started to button it up again.  While we had been working with the garage door open, the wind had picked up something fierce, so while we had stuffed the intake channels to avoid dropping anything into the cylinders, we were very careful about flying debris and even had a shopvac at hand to vacuum it all out before placing everything back together.  We had wanted to go deeper and replace the gaskets below the cam covers but after realizing that it wasn’t that difficult to get to this part, we shelved that idea for the future, I suppose we wanted to just get the code issue resolved ASAP and not worry about everything else.

I had decided to use Victor Reinz gaskets for all of this as I had liked their stuff on my Audis back in the day but it seems most people use whatever is cheapest.  The costs for the two gasket sets that we used, the full internal gasket set that we didn’t use (yet) along with the six spark plugs and six (also unused) coil boots came to $145, not bad in my opinion and there were multiple cheaper options available.

2005 Jaguar X-Type AWD 3.0 Wagon

Anyway, we popped the gaskets in, made sure they were well seated, and back together it all went one piece and bolt at a time, everything had been separated into separate zip-lock baggies and laid on our worktable in order to try and make it as simple as possible.  First the lower part, then the fuel rail thing, make sure the upper gaskets are in and keep going.

2005 Jaguar X-Type AWD 3.0 Wagon

The hardest part yet again was the hidden bolt after laying the intake down on top of the engine.  But once it eventually got started into its threads even that tightened up neatly and quickly.

All told it took us a little under four hours, we worked very leisurely and methodically and took turns at everything.  If we had to do it again, we could likely do the whole thing in no more than ninety minutes.  Overall it was far less complex than we had feared.  We were quite excited as we were putting the last screws into the airbox lid and even more so when it then fired up at first crank and ran smoothly.

Imagine our letdown when we pulled out of the garage, turned onto our street, accelerated and felt it cut out again immediately.  Aaaargghhhh!  We backed up, straight back into the garage, popped the hood and checked everything again but of course it all looked good.  For whatever reason we decided to drive it again and this time the issue had disappeared!  We couldn’t believe it.  We drove a couple of miles.  Then we stopped and turned it off for ten minutes.  After restarting it, it still worked great.  Alright, progress!

2005 Jaguar X-Type AWD 3.0 Wagon

We drove it for the rest of the day for various errands and after starting it in the Home Depot parking lot to return home we noticed that the Check Engine light was no longer on. Yes!  If an issue is fixed for good, the Jaguar will self-extinguish its Check Engine light after five or so drive cycles which is exactly what happened.  OhBoyOhBoyOhBoyOhBoy!

2005 Jaguar X-Type AWD 3.0 Wagon

Not sure if this would last we headed to the Colorado emissions station the next morning.  In Colorado (well, at least in the counties on the Front Range of Colorado) we are required to provide an emissions check every two years or when first registering a vehicle.  Without this, there will be no license plate issued.  I was all ready to just register it at my Wyoming address but always felt it would be far preferable to do it in Colorado.  Our emissions inspection stations are run by the state, a test is $25 and involves a gas cap pressure test, an OBD reading, and a dynamometer test, even if AWD.  I must have done this twenty or so times over the years now with my various cars.

2005 Jaguar X-Type AWD 3.0 Wagon

We pulled in, the attendant did the gas cap test while we were directed to the waiting room, then they hooked up the OBD cable to the car and then while we were waiting and admiring a surprisingly nice Pontiac GrandAm in the other lane they pulled our car through the station to the end.  Oh no.  I was looking forward to explaining to my son how it all works but now it looked like we failed or something.  I flashed back to the pamphlet that said they make sure that the car is safe to operate on their equipment and if something like the tires are bad they will force you to fix that before testing it.  Our tires were quite bad, I knew, but was hoping that the crew wouldn’t notice, the best tire was in fact the front left where they were standing.

2005 Jaguar X-Type AWD 3.0 Wagon

Eventually the attendant came to us and told us the car passed and to please pay him.  Say what?  I asked him if he didn’t need to put it on the dyno?  He responded that no, the tires were too low profile and their equipment couldn’t handle it so it was okay.  Uh, alright, they had no issues pulling our Porsche 911 with far thinner sidewalls and larger tires on to that same exact dyno at the same station four times while I owned it and they seemed to enjoy revving it up, but I’ll take it this time and not quibble.  The one bummer is I kind of would have liked to see how it did in fact do in regards to emissions, but I guess I can wait two years now.

2005 Jaguar X-Type AWD 3.0 Wagon

After that close call we finally caved regarding buying tires, I’d been looking everywhere for a good used set without success.  In the end we decided since it wasn’t looking to be a big snow year we would just get a decent set of all seasons and call it good for now while keeping our eyes open for a set of decent used snows.  We don’t have to drive it in bad weather so no real pressing need for both immediately.

Looking around we weren’t willing to settle for some cheap brand we had never heard of but couldn’t justify paying for Pirelli or Michelin’s marketing either.  We eventually found a good deal on a set of new Hankook Ventus V2 Concept2 tires, sort of a semi-aggressive(ish) tread pattern with a 45,000 treadwear warranty, good reviews, and actually made in the USA.  Having driven various new cars over the last couple of years with Hankooks I couldn’t recall any reason to dislike the brand.  Walmart had them on sale online for $87 each in our 225/45-17 size and the local Discount Tire shop was all too happy to match that price.

2005 Jaguar X-Type AWD 3.0 Wagon

With tax and installation we lightened our (ok, my) wallet by $478.03 but the car drives better and quieter now.  Sadly the rumble is still there from at least one side so perhaps there is still a bad wheel bearing (or two?), something that we need to address soon.

2005 Jaguar X-Type AWD 3.0 Wagon

Emission certificate in hand, we went to the County offices on the first day that we were able to get an appointment, paid the Colorado sales tax and registration fees ($225.73 total) and the nice lady handed us a set of new license plates which we attached to the car last week.  By luck of the draw we got ones starting with CC.  And of course so will 67,599 other residents if you do the math but we’ll just consider it part of that weird effect.  We strapped them on and pulled it back into the garage to await the next phase.

We’ve started to order suspension bits, and they’ve started to arrive.  I’ve also received a new impact wrench so am looking forward to playing with that as time permits.  School started again and it’s gotten cold all of a sudden so we’ll have to pick our wrenching session times carefully (or as they simply permit and find a space heater for the garage), but on the agenda next are various bits of suspension (perhaps all?) to see what improves what, tie rods, brakes, the wheel bearing(s), an alignment, and the installation of some of the great used junkyard parts.

Keeping track of the costs so far starts with the total from the last time of $2,413, now we’ve spent money on junkyard parts, tires, gaskets and spark plugs as well as the emissions test, registration, and sales tax for a total to date of $3,410.  I haven’t included insurance or gasoline but am including the rest as it represents the cost of acquiring this and slowly making it suitable and legal for daily use.

2005 Jaguar X-Type AWD 3.0 Wagon

The purchase price was just the beginning, while not a huge amount it’ll end up being a relatively smaller portion of the overall total.  In return we now have a car that is legal and licensed, has its most worrying issue resolved along with the obvious safety issue (tires).  Had those items been handled before it was sold it would likely have gone for more than our total to date.  Still, parts (admittedly simple ones to date) have been easily available at quite reasonable prices with numerous vendor and manufacturer choices which is encouraging for a car that has been out of production for over a decade.

It snowed today (still is snowing as I write), a bit of a blizzard, and so I took it out to pick my son up from school and take a few pictures and see how it performed in the snow.  While the tires are not winter tires and thus caution is absolutely needed, it powerslides gloriously in an empty parking lot and looks to be much fun once all sorted.  And my son approves, eagerly awaiting the day that he can get behind the wheel as well.

2005 Jaguar X-Type AWD 3.0 Wagon

Related Reading:

Curbside Project Car: 2005 Jaguar X-Type 3.0 AWD Wagon – Will It Be A HellCat Or A HelloKitty?

Curbside Used Car Review: 2005 Jaguar X-Type 3.0 AWD Wagon – From Twenty Feet It’s (Almost) Mint

COAL: 2002 Jaguar X-Type – A Significantly Better Car Than The Internet Would Have You Believe