Mid-Seventies MCI MC-8 – Greyhound, MCI, and Allison Try Once More to Make a Turbine-Engine Bus

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Turbine engine MCI model during a publicity tour in 1974. Note the additional intake ducts on the roof at the rear. Facebook.com

Throughout the middle 1950’s until the late 1960’s, General Motors (GM) made several attempts to mate its “Whirlwind” gas turbine engine to its motor coach line – these test models were labeled “Turbo Cruiser I, II, and III.”  However, despite all its engineering prowess, GM never could overcome some of the design’s inherent deficiencies.  But they continued trying – and in 1969 when Greyhound and its subsidiary MCI came forward requesting an alternative to diesel power that was smoother, quieter, and with reduced maintenance costs, GM offered up its Allison GT-404 turbine.

Gas turbine engines always displayed some unique advantages as an over-the-road powerplant.  They were significantly lighter than an equivalent diesel engine – the GT-404 weighed approximately 1700-1750 lbs compared to 2300-2500 for the DD 8V-71 diesel.  Further, they had much less vibration and a smoother ride.  Lastly, fewer moving parts and simpler operation had the potential for lower maintenance costs.

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The GT-404 was a two-shaft, regenerative gas turbine developed by the Allison Engine Division of General Motors – it was nicknamed the “VIP” (Versatile Industrial Powerplant).  It made 325 hp and 580 lbs-ft of torque (for comparison, an 8V-71 made 318 hp and 863 lbs-ft).  In 1969, Greyhound provided a lightly used MC-7 to Allison – out came the 8V-71 and in went the 404, mated to an Allison automatic transmission.  For two years Greyhound put it through a testing regime.  Several more buses (MC-8s) were converted in the early 70’s and joined the tests.  Results were generally positive, though engine throttle lag, a problem never fully resolved, was noted.

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Diesel version – not a turbine. Flickr.com

This initiative caught the attention of the government and in 1978 the Department of Energy joined the program, bringing additional federal funds for more extensive testing and evaluation.  In turn, four turbine-engine MC-8s were placed in Greyhound revenue service beginning in Jan 1980.  To ensure a rigorous evaluation, several high-demand routes were chosen (Washington DC to Philadelphia, Los Angeles to San Francisco, etc.).  The testing period lasted until Sep 1981.

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Diesel version – not a turbine. Flickr.com

Pictures of these turbine buses are hard to find, but they were similar in appearance to the diesel engine models, except in the rear.  Rather than a rear bumper exhaust outlet, they had a large vertical stack that exited near the roof, to keep the hot exhaust gases away from traffic and pedestrians.  Because the exhaust ducting and bulkier recuperator/regenerator systems, the rear window glass was omitted, creating a solid rear cap.  In addition, the rear engine doors and side ventilation grilles were redesigned and expanded compared to the standard doors found on the diesel model, as the turbine required a much higher volume of airflow for combustion and cooling.

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Diesel version – not a turbine. Flickr.com

What were the evaluation results?  Passengers expressed overall favorable views, noting the quiet and vibration-free ride, though they did mention that standing outside the bus smelled like an airport parking apron.  Drivers had mixed feelings; they liked the turbine’s power and torque, but had to significantly adjust their driving style due to the initial throttle lag and lack of engine braking.  Management was clearly unimpressed – fuel consumption was 25% worse than with the diesel and the lower maintenance costs failed to appear as the buses were also off the road more often for repairs.  Failing to achieve its most important objective of lowering costs, the program ended in 1982.  Out came the 404’s, and the  8V-71s were re-installed.

As we’ve seen with other examples, new innovations can be technically successful but not commercially viable.  Unfortunately none of these turbine-engine buses were saved – one would have made a nice addition to Greyhound’s historical fleet or the Greyhound Bus Museum.

Fun Fact 1: Though it failed as a vehicle powerplant, the GT-404 did find later success as an auxiliary power generator for the Patriot missile system.

Fun Fact 2: Ford and Continental Trailways tried a similar turbine engine swap into a Silver Eagle in 1969, which lasted less than a year with similar results.