Really Big Tires: Terex Unit Rig Dump Truck at the Borax Mine

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There’s a continuously evolving saying in the off-road four wheel drive world regarding ever-increasing tire diameters; once upon a time, 30 or at most 33 inch (overall diameter, on 15 inch rims in those days) were considered large. Then 35 inch tires became popular aftermarket upgrades on daily drivers and even some OEM option packages. Hence the meme “35’s are the new 33’s”. Except that quickly became “37’s are the new 35’s” and then “40’s are the new 37’s”.

But this truck I saw in the California desert a few weeks ago puts those wimpy 40” tires to shame.

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These 40R57 Michelins are 140” in diameter on 57” rims. And they weigh over 8000lbs (3700 kg). Each.

On the way home from a camping and exploring trip in the eastern Mojave desert, I decided to pull off the freeway at a place I’ve passed many times, but never stopped. The Borax Visitor Center in Boron, California, sometimes referred to as the 20 Mule Team Borax Visitor Center. Not to be confused with the 20 Mule Team Museum in Boron, nor the Borax Museum in Death Valley National Park. There’s also an aerospace museum in Boron, an unincorporated community of about 2000 hardy souls and at least three museums, in Kern County, California. For what it’s worth, Kern County is about the same land area as New Jersey but is less than half the size of neighboring San Bernardino County.

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Borax is a mineral typically comprised of sodium, boron, oxygen and hydrogen. Its most famous use is perhaps Boraxo, a household cleaner, but is also used in plastics, pesticides, charcoal briquets, and as a wood preservative. It’s mined in a handful of places in the world but predominantly in two locations in the Mojave Desert of Southern California. The Visitor Center (museum and gift shop, yes there is a wide selection of borax-themed gifts available, but I left empty-handed) overlooks the mine and once you see the scale of the mine, those tires don’t seem so big.

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But back to the truck. It was posed outside the Visitor Center, along with a life sized replica of its predecessor, a twenty mule team hauling a wagon.

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The truck was yellow, so I assumed it was a Caterpillar but it’s more complicated than that. Inside the museum, I found a flyer which described it as a Terex Unit Rig. Between the flyer and the Internet, I learned a bit more about these trucks.

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Terex is a multinational manufacturer of heavy equipment, but they don’t actually make or sell these trucks anymore. Its origin goes back to a company formed in Oklahoma in the 1930’s, Unit Rig and Equipment, making oil field machinery. In the late 1950’s they worked with General Electric to adapt GE’s diesel electric powertrains from locomotives to heavy mining trucks. The trucks were sold under various brand names and the company changed ownership a few times, including Terex, Bucyrus Erie, and finally Caterpillar. This particular version uses a Cummins 60 liter V16 diesel to power a generator which in turn powers AC motors in each wheel. Interestingly, GE’s locomotive powertrains competitor was of course GM’s ElectroMotive division, which is now part of Caterpillar, and current versions of this truck apparently use the EMD powertrain, so I’m not sure if this one is GE or GM.

Another truck we saw out in the mine was the water truck, which wets the roads to reduce dust. It sprays the water in an on/off pattern, about 50 feet on and then 50 feet off. According to our friendly tour guide, a second generation Boronian (?) whose father, husband and kids all worked there, this is to allow the dump trucks to use the dry sections to regain traction if needed. I suppose 10000 ft-lbs of torque can cause a bit of wheelspin, even with 865000 lbs (about 400000 kg) gross vehicle weight pressing down on those tires. The current versions of these trucks do have traction control. They also have dynamic retarding braking rated at 4400 hp, to go along with 46” front and 37” rear oil-cooled disc brakes.

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I did have a chance to see similarly powered diesel-electric locomotives at the site. Most of the borax is hauled away from the processing plant on rail cars. Above is a scale model from a Visitor Center display. This mine is Burlington Northern  & Santa Fe’s (BNSF) largest California customer. Though having crossed the desert alongside the BNSF tracks many times, I’d say that Amazon containers are even more numerous.

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One last view of the truck. It’s 24’ tall and 26’ wide (7.3 meters and 8 meters). According to Caterpillar’s spec sheet, it also has two cupholders.